Delivery catheter apparatus and methods

ABSTRACT

A catheter has a shaft that defines a delivery lumen, for example, to deliver an elongate medical device therethrough; a proximal section of the catheter includes a seal zone portion, a handle portion and a proximal port portion. A relatively thin wall section of the proximal port portion extends between the seal zone portion and a proximal edge that defines part of a perimeter of a proximal opening of the delivery lumen. The handle portion projects laterally from the seal zone portion, generally opposite the relatively thin wall section. An inflation subassembly of the catheter includes a compliant sleeve member and an inflation lumen extending from the sleeve member, proximally along the shaft, and into a connector port formed in the handle portion. The inflation lumen may be formed by fusing a section of a tube to the shaft and molding the handle portion around another section of the tube.

TECHNICAL FIELD

The present invention pertains to apparatus and methods related to delivering medical devices/instruments within a body of a patient.

BACKGROUND

Various types of catheters and associated methods for the delivery of medical devices/instruments to target sites within a patient's body are known in the art. A properly positioned catheter can provide a convenient conduit for an operator/clinician to pass an elongate medical device, such as a medical electrical lead, into the body in order to deliver a site specific therapy from the device. However, the task of preventing excessive leakage/backflow of bodily fluids, for example, blood, and/or other procedure-related fluids out from a positioned catheter can, at times, somewhat complicate catheter delivery procedures.

With reference to FIG. 1, a portion of a catheter delivery system, which is known in the art, is shown. FIG. 1 illustrates the system including a catheter 800, a sealing assembly 820, a syringe 810, a relatively smaller diameter guide wire 200, a relatively larger diameter guide wire 200′ and an insertion accessory tool 822, for example, to assist in inserting devices/instruments, such as guide wires 200/200′, a medical electrical lead and a sub-selecting catheter, into catheter 800. An example of the illustrated catheter 800 is the Attain Command® Catheter, available from Medtronic, Inc., and examples of the illustrated guide wires 200/200′ can be any of the many suitable guide wires known to those skilled in the art; an example of the sealing assembly 820 and associated insertion tool 822 is the SafeSheath® Sealing Adapter and associated Transvalvular Insertion Tool, available from Pressure Products. According to FIG. 1, sealing assembly 820 is connected to catheter 800 by inserting a distal end 823 of assembly 820 into a hub 811 of catheter 800, and, once connected, a valve/seal member (for example, like that described in U.S. Pat. Nos. 5,125,904, 5,312,355 and 5,409,463), which is located within a body 825 of assembly 820, in proximity to a proximal end 824 thereof, both seals off a lumen of catheter 800 and provides a passageway into the lumen. This passageway, into the lumen of catheter 800, is intended to allow passage of a medical device, for example, a medical electrical lead, therethrough, so that the operator may deliver the device, through the lumen of catheter 800, to a target site, within a body of a patient. The valve/seal member of assembly 820 is designed to seal around the device as it passes therethrough and thereby prevent an excessive volume of bodily fluids from leaking out from proximal end 824, and the design thereof is such that tool 822 is typically required to provide passage therethrough for the device.

The valve/seal member may further seal about a dilator device (not shown), which facilitates introduction of catheter 800 into the patient's venous system via a venous access site. Larger diameter guide wire 200′, for example, having a 0.035 inch diameter, may be used to gain initial access and the dilator, having a uniform inner diameter provides a passageway through the valve/seal member as the operator introduces catheter 800 over guide wire 200′, in order to position distal end 89 of catheter within the venous system, according to methods known in the art, prior to delivering the medical device through the lumen. Smaller diameter guide wire 200, for example, having a diameter of approximately 0.014 inch, may be used to facilitate the delivery of the device. Upon removal of the dilator and the larger diameter guide wire 200′, smaller diameter guide wire 200 may be loaded into the lumen of catheter 800 from proximal end 824 of sealing assembly 820, wherein insertion tool 822 may be necessary to facilitate insertion of a distal tip 209 of guide wire 200, which is typically somewhat floppy and deformable, through the valve/seal member of assembly 820. Tool 822 is a disposable tubular member that is easily peeled away from around loaded guide wire 200, by pulling apart ends 802. Alternately, if a guide wire is not employed, tool 822 may assist in inserting a medical device, such as an electrical lead, into the lumen of catheter 800, after which, tool 822 may be peeled away from around the inserted device.

FIG. 1 further illustrates sealing assembly 820 including a side tubing port 826 extending to a stopcock 827, which is coupled to syringe 810; tubing port 826 provides a passageway for the injection of a fluid from syringe 810 into the lumen of catheter 800, downstream or distal of the valve/seal member of valve assembly 820. The fluid may be a saline flush or a radiopaque contrast agent that is useful for visualizing anatomy, for example, a venous anatomy on fluoroscopy, which is downstream of distal end 89 of catheter 800, and thereby facilitate the positioning of distal end 89, guide wire 200 and/or the medical device at, or in proximity to a target site. Thus, the valve/seal member of assembly 820 must also prevent backflow of the fluid injected from syringe 810 around both guide wire 200 and the medical device, which are either together or individually inserted through the valve/seal member.

Once the medical device is delivered to the target site through catheter 800, if the medical device is to remain implanted within the body at the site, catheter 800 is removed out from the body and from around the medical device. FIG. 1 shows a dashed line extending along a length of sealing assembly 820 to represent a weakened section along which sealing assembly 820 may be split apart for removal from around the implanted medical device body. Splitting apart sealing assembly 820 is necessary when a proximal end of the implanted medical device will not fit through the valve/seal member of the assembly. Other sealing assemblies known in the art, for example, the Toughy-borst type, are configured to allow the operator to expand and contract the corresponding valve/seal member such that in the contracted state, the valve/seal member seals around a device inserted therethrough, and in the expanded state the valve/seal member is sufficiently opened so that a larger proximal end of the device will fit through the valve/seal member. Having the ability to alternately expand and contract the valve/seal member can alternately facilitate the movement of devices and guide wires through the valve/seal member, when expanded, and provide better sealing, when contracted, but also requires additional manipulations from the operator, which can make the catheter delivery procedure a bit more tedious. Toughy-borst type sealing assemblies may also include a tubing port connected thereto, similar to that described above, so that fluid may be injected through catheter 800 downstream of the valve member thereof.

Although the above-described valve assemblies enable catheter delivery procedures, there is still a need for improved apparatus and methods that can facilitate simpler catheter delivery procedures.

BRIEF DESCRIPTION OF THE DRAWINGS

The following drawings are illustrative of particular exemplary embodiments and therefore do not limit the scope of the invention. The drawings are not to scale (unless so stated) and are intended for use in conjunction with the explanations in the following detailed description. Embodiments of the present disclosure will hereinafter be described in conjunction with the appended drawings, wherein like numerals denote like elements.

FIG. 1 is a plan view of a portion of a prior art catheter delivery system.

FIG. 2A is plan view of a catheter, according to some embodiments of the present invention.

FIGS. 2B-C are schematics depicting some methods facilitated by a proximal section of the catheter shown in FIG. 2A.

FIG. 3A is an exploded perspective view of the proximal section of the catheter of FIG. 2A, according to some embodiments of the present invention.

FIG. 3B is a perspective view of a sealing assembly, according to some embodiments.

FIG. 3C is an exploded perspective view of the sealing assembly, according to some embodiments.

FIGS. 4A-B are end views of the sealing assembly within the catheter of FIG. 2A, according to some embodiments.

FIG. 5A is a longitudinal cross-section view through the sealing assembly within the catheter of FIG. 2A, according to some embodiments.

FIGS. 5B-C are schematic series of radial sections at various depths along a seal zone portion of a lumen of the sealing assembly of FIGS. 4A-B and 5A.

FIG. 5D is a schematic side view along the seal zone portion of the lumen, according to some embodiments.

FIG. 6 is a perspective view of the proximal section of the catheter along with a slitter tool, according to some embodiments.

FIG. 7A is a plan view of the proximal section of the catheter along with a syringe adapter tool and a syringe, according to some embodiments.

FIG. 7B is a perspective view of the proximal section with the syringe adapter tool and the syringe connected thereto.

FIG. 7C is a longitudinal cross-section view of the proximal section shown in FIG. 7B, according to some embodiments.

FIG. 7D is a plan view of the syringe adapter tool, according to some embodiments.

FIG. 8A is a perspective view of an alternate embodiment of a syringe adapter tool.

FIG. 8B is an enlarged perspective view of the syringe adapter tool of FIG. 8A engaged with the proximal section of the catheter.

FIG. 9 is a plan view of a catheter delivery system, according to some embodiments of the present invention.

FIG. 10A is a plan view of a catheter according to some alternate embodiments.

FIG. 10B is a cross-section view through section line A-A of FIG. 10A.

FIG. 10C is an enlarged plan view of a distal opening of an inflation lumen of the catheter, according to some embodiments.

FIG. 10D is another cross-section view through a handle portion of the catheter.

FIG. 11 is a plan view of a proximal section of the catheter shown in FIG. 10A with an inflation syringe coupled to the handle portion thereof.

FIG. 12A is an exploded perspective view of the proximal section of the catheter shown in FIG. 10A, according to some embodiments and methods.

FIG. 12B is a perspective view of a sidewall and an elongate tube held together for the formation of a shaft assembly of the catheter of the catheter shown in FIG. 10A, according to some embodiments and methods.

FIG. 13 is a plan view of a group of catheters, according to yet further embodiments.

FIGS. 14A-C are schematics depicting various steps of some methods facilitated by any one of the catheters of FIGS. 10-13.

DETAILED DESCRIPTION

The following detailed description is exemplary in nature and is not intended to limit the scope, applicability, or configuration of embodiments disclosed herein. Rather, the following description provides practical illustrations for implementing exemplary embodiments. Examples of constructions, materials, dimensions, and manufacturing processes are provided for selected elements, and all other elements employ that which is known to those of skill in the field of the disclosure. Those skilled in the art will recognize that many of the examples provided have suitable alternatives that can be utilized.

FIG. 2A is plan view of a catheter 100, according to some embodiments of the present invention. FIG. 2A illustrates catheter 100 extending from a proximal section 11 thereof to a distal end 19 thereof; a lumen 101 of catheter 100 (shown with dashed lines) extends distally to distal end 19 from a proximal opening 31 thereof, which has a perimeter defined by a proximal terminal end 113 of proximal section 11. According to the illustrated embodiment, proximal terminal end 113 has a tapered profile and preferably includes an exposed sealing area 123, which is mainly exposed by virtue of the tapered profile. Exposed sealing area 123 is preferably formed from a relatively soft and resilient material, for example, a liquid silicone rubber (LSR) material or a thermoplastic elastomer (TPE) material, as compared to a material that forms a relatively rigid sidewall 111 of proximal section 11, for example, a polyether block amide such as Pebax®, which is a material commonly used in the construction of catheter sidewalls, or a polyolefin such as Pro-fax. It should be noted that, although preferred, some alternate embodiments of proximal section 11 need not include the tapered profile at proximal terminal end 113, or exposed sealing area 123.

FIG. 2A further illustrates lumen 101 including a main portion 101 m, a seal zone portion 101 s and a proximal port portion 101 p, wherein seal zone portion 101 s forms a passageway (i.e. having a diameter) that is smaller in size than that of each of main portion 101 m and proximal opening 31, in order to provide a sealing interface with an elongate body of a medical instrument/device that is passed through lumen 101. Main portion 101 m is shown extending distally from seal zone portion 101 s toward distal end 19 of catheter 100; and proximal port portion 101 p is shown extending distally from proximal opening 31 to seal zone portion 101 s. Proximal port portion 101 p is preferably sized to receive a standard tapered tip of a syringe, for example, having a luer taper known to those skilled in the art, either in a luer-lock configuration (syringe 810, FIG. 1, and syringe 710, FIG. 7A) or in a luer slip fit configuration (syringe 210, FIG. 2C). Thus, according to an exemplary embodiment, a size of proximal opening 31 and proximal port portion 101 p in proximity to proximal opening 31 will accommodate insertion therein of a syringe tip having a maximum diameter of up to approximately 0.16 inch. Seal zone portion 101 s is preferably formed from a relatively soft and resilient material, for example, an LSR or TPE, that will elastically stretch and compress in order to provide an interference fit for sealing around larger diameter instruments/devices. According to some embodiments, which will be described in greater detail below, a relatively soft part of proximal section 11 forms both seal zone portion 101 s and exposed sealing area 123 and extends therebetween to define a portion of a perimeter of proximal port portion 101 p.

An initial diameter of seal zone portion 101 s may be required to expand as little as approximately 1% and up to approximately 1000% in order to accommodate passage therethrough of a variety of instruments/devices that range in outer diameter from approximately 0.010 inch to approximately 0.12 inch. Some LSR and TPE materials are known to exhibit such a range of elongation, for example, Shin-Etsu KE-2090-10 LSR (980%) and Dynalloy™ OBC 8000-T05 (1800%), but a material selection for seal zone portion 101 s could be rather limited by this requirement. If seal zone portion 101 s is sized to particularly accommodate passage of instruments/devices that have relatively large outer diameters, for example, medical electrical leads that have diameters ranging from approximately 0.04 inch to approximately 0.09 inch, seal zone portion 101 s may have a diameter that is too large to adequately seal around a smaller device/instrument, such as relatively smaller diameter guide wire 200, which may have an outer diameter of approximately 0.01 inch, or relatively larger diameter guide wire 200′, which may have an outer diameter of approximately 0.03 inch; or, if seal zone portion 101 s is sized to particularly accommodate passage of the relatively smaller instruments/devices, like aforementioned wires 200/200′, then, unless the material of seal zone portion 101 s has the necessary elongation properties, insertion of a device/instrument therethrough that is significantly larger may cause permanent deformation (i.e. plastic deformation or tearing) to seal zone portion 101 s. Thus, according to some preferred embodiments of the present invention, in which seal zone portion 101 s has a diameter tailored to accommodate the relatively large diameter instruments/devices, exposed sealing area 123 is useful to prevent excessive leakage/backflow from catheter 100, for example, as will be described in conjunction with FIGS. 2B-C. However, according to other preferred embodiments, in order to accommodate a larger range of diameters, seal zone portion 101 s includes a slit segment 502 that extends proximally from a distal end of seal zone portion 101 s and into a bore 515 of seal portion 101 s, for example, as illustrated in FIG. 5A and described in greater detail below, in conjunction with FIGS. 4A-B and 5A-C.

FIG. 2B is a schematic depicting an operator holding proximal section 11 of catheter 100. FIG. 2B illustrates guide wire 200/200′ extending proximally out from proximal terminal end 113, and a thumb 21 of the operator being held over proximal opening 31(FIG. 2A) and pressing guide wire 200/200′ against exposed sealing area 123. Guide wire 200/200′ is a steerable instrument, known to those skilled in the art, which is useful for maneuvering within, for example, a venous anatomy of a patient's body. Relatively large diameter guide wire 200′ may be used to introduce catheter 100 into the patient's venous system, according to methods known in the art. Once catheter 100 has been advanced over guide wire 200′, so that distal end 19 (FIG. 2A) is positioned within the venous system, guide wire 200′ may be exchanged for relatively small diameter guide wire 200, whose distal end 209, may be maneuvered out from distal end 19 of catheter 100 and into proximity with a target site. A therapy-delivering medical device, for example, a medical electrical lead, may then be advanced through catheter 100 and over guide wire 200 to the target site. Alternately, another type of instrument, such as a steerable electrophysiology (EP) catheter and/or a sub-selecting catheter, both known in the art, may be exchanged for large diameter guide wire 200′ in order to provide access in closer proximity to the target site, prior to advancing the therapy-delivering medical device through catheter 100. In any case, while guide wire 200/200′, or another comparably sized instrument, extends within catheter 100, if seal zone portion 101 s is one that is tailored to seal best around larger diameter instruments/devices, for example, medical electrical leads, the operator can hold his thumb 21 over proximal opening 31 to prevent leakage of blood, and/or other fluids, from catheter 100 while the other hand of the operator (not shown) may grasp a proximal portion 230 of guide wire 200/200′ to maneuver guide wire 200/200′ and catheter 100 relative to one another. With reference to FIG. 2B, it may be appreciated that the tapered profile of proximal terminal end 113 orients proximal opening 31 toward thumb 21 of the operator's hand that grasps proximal section 11 of catheter 100 so that the hand may be in a more comfortable position. Furthermore, according to preferred embodiments, exposed sealing area 123 provides a relatively smooth transition and strain relief for that portion of guide wire 200 extending from proximal terminal end 113, when thumb 21 is held as shown. Exposed sealing area 123 may also have a relatively lubricious surface, so that the operator may push and pull guide wire 200 between thumb 21 and area 123 with relative ease.

FIG. 2C is a schematic depicting a standard tapered tip (slip-tip configuration) of a syringe 210 inserted into proximal section 11 of catheter 100 through proximal opening 31 (FIG. 2A) alongside guide wire 200/200′, so, like in FIG. 2B, guide wire 200/200′ is pressed against exposed sealing area 123. The fit of the tip of syringe 210 alongside guide wire 200/200′, within proximal opening 31, preferably seals against backflow/leakage while syringe 210 is used to inject fluid into catheter lumen 101, for example, a saline flush or a radiopaque contrast agent that is useful to visualize anatomy in which catheter 100 and guide wire 200/200′ are being maneuvered, as was described above. According to the illustrated embodiment, when syringe 210 is filled with the contrast agent, the operator may inject a series of small volumes of the agent, or ‘puffs’, while maneuvering guide wire 200/200′ and/or catheter 100. Furthermore, as described above, exposed sealing area 123 preferably provides a smooth transition and strain relief for guide wire 200/200′ and may have a relatively lubricious surface to allow the operator to move guide wire 200/200′ between the tip of syringe 210 and exposed sealing area 123, without significantly compromising the sealing interface therebetween.

With reference back to FIG. 2A, a relatively soft inner surface 201 preferably defines a portion of a perimeter of proximal port portion 101 p of lumen 101, just inside proximal opening 31 and extending distally therefrom; inner surface 201 maybe an integral extension of exposed sealing area 123, as mentioned above and further described below. Relatively soft inner surface 201 may provide additional sealing and strain relief at the interface between guide wire 200/200′ and the inserted tip of syringe 210. It should be noted that some operators may prefer to maneuver catheter 100 without any guide wire extending therein, in which case, the fit of syringe 210 within proximal opening 31, without any guide wire extending therethrough, and with or without relatively soft inner surface 201, also seals against backflow/leakage.

With reference back to the prior art system of FIG. 1, it may be appreciated that syringe 810 coupled to side tubing port 826 of sealing assembly 820, via stopcock 827, is a relatively bulky set up compared to the inline attachment of syringe 210 with proximal section 11 of catheter 100, according to the assembly illustrated in FIG. 2C, and that this inline attachment can make the maneuvering of catheter 100, either with or without guide wire 200/200′ extending therein, less cumbersome. According to some embodiments of the present invention, which will be described below, in conjunction with FIGS. 7A-D and 8A-B, a syringe adapter tool may be provided to further facilitate the inline attachment of a syringe.

FIG. 3A is an exploded perspective view of proximal section 11 of catheter 100, according to some embodiments of the present invention. FIG. 3A illustrates relatively rigid sidewall 111 of proximal section 11 including two relatively rigid separable parts 111A, 111B, and further illustrates exposed sealing area 123 being formed by a relatively soft part 311 that is fixedly attached to part 111A of the two separable parts to form a sealing assembly 30, another perspective view of which is shown in FIG. 3B. Relatively soft part 311 has a lower durometer than parts 111A, 111B, which lower durometer may be within the range of 0 to 60 on a Shore A scale, or even lower, for example, on the Shore OO scale. It should be noted that the terms ‘soft’ and ‘hard’ Chard′ with respect to surfaces of the relatively rigid parts described herein) are used throughout to indicate relative durometers. FIG. 3A further illustrates part 111B of the two relatively rigid separable parts being in the form of a hub which is coupled to a tubular member 105 of catheter 100. With reference back to FIG. 2A, tubular member 105 is shown extending from proximal section 11 to distal end 19 of catheter 100, according to some embodiments.

According to the illustrated embodiment, sealing assembly 30 may be formed independently of the remainder of catheter 100, for example, by a two shot molding process known in the art, wherein a first shot forms relatively rigid part 111A and a second shot forms relatively soft part 311 within and around part 111A. FIG. 3C is an exploded perspective view of sealing assembly 30, according to some embodiments, in which relatively rigid part 111A and relatively soft part 311 are separated from one another. According to some preferred embodiments, an adhesion of soft part 311 to rigid part 111A, as well as some mechanical interlocking therebetween, fixedly attaches soft part 311 to rigid part 111A. For example, FIG. 3C illustrates female features 317 formed in relatively rigid part 111A for interlocking with male features 318 of relatively soft part 311, according to some embodiments. To further secure/attach soft part 311 to rigid part 111A, soft part 311 may also be formed with optional bridges, or belts, for example, indicated with dashed lines in FIG. 3C and by reference numeral 31 b in FIGS. 4A and 5A. The material forming relatively rigid part 111A may be Pebax® or any other suitable relatively rigid and biocompatible material known in the art, such as a polyolefin, and the material forming relatively soft part 311 may be LSR or TPE. According to a first exemplary embodiment, a material forming relatively rigid part 111A is Pebax® 7033 (available from Arkema), and a material forming relatively soft part 311 is CLS2000 LSR (available from Momentive); according to a second exemplary embodiment, a material forming relatively rigid part 111A is 6523 Pro-fax polypropylene (available from LyondellBasell Industries), and a material forming relatively soft part 311 is either Dynaflex™ G-6703 TPE (available from GLS Corporation), or Medalist® MD-100 TPE (available from Teknor Apex).

FIG. 3B further illustrates the perimeter of proximal opening 31 including a first portion 301 and a second portion 302, according to some preferred embodiments, wherein first portion 301 protrudes proximally from second portion 302, by virtue of the tapered profile of proximal terminal end 113, and exposed sealing area 123, which forms first portion 301, is exposed by virtue of first portion 301 protruding proximally from second portion 302. With further reference to FIG. 3C, it may be appreciated that, according to the illustrated embodiment, a single bulk of material, that is relatively soft part 311 (second shot), forms exposed sealing area 123, relatively soft inner surface 201 of proximal port portion 101 p of lumen 101 and seal zone portion 101 s of lumen 101. Alternatively, separate bulks of material may employed, for example, a first bulk for exposed sealing area 123 and soft inner surface 201, and a second bulk for seal zone portion 101 s, being segregated from one another along the dashed line shown in FIG. 5A. According to these alternate embodiments, the two materials may be the same or different, each preferably either an LSR or a TPE, for example, as described above.

Sealing assembly 30 may be connected to hub/relatively rigid second part 111B of catheter 100 by insertion therein, per arrow I of FIG. 3A. FIGS. 3A-C further illustrate external sealing ridges 315 formed in relatively soft part 311 of assembly 30 and supported by an underlying wall 307 of relatively rigid part 111A; sealing ridges 315 are located along assembly 30 in order to sealingly engage with an inner surface 305 of hub 111B when connected thereto. The fit of this sealing interface between ridges 315 and inner surface 305 may be sufficient to secure assembly 30 to proximal section 11, however, according to some preferred embodiments, relatively rigid part 111A of assembly 30 includes at least one aperture 137A within which a corresponding protruding nub 137B of hub 111B engages to further secure the connection of assembly 30. FIG. 2A shows nub 137B engaged within aperture 137A, and, with reference to FIGS. 2A and 3A, sealing assembly 30, after being secured to hub 111B, may be removable therefrom, for example, by lifting a segment 37, which surrounds aperture 137A, of relatively rigid part 111A from around nub 137B and pulling back on assembly 30, in a direction opposite to arrow I.

FIG. 4A is an end view of catheter 100, looking into lumen 101 (FIG. 2A) at proximal opening 31, and FIG. 4B is a cross-section view through section line A-A of FIG. 2A, in order to show opposite ends of relatively soft part 311 of sealing assembly 30, according to some embodiments; and FIG. 5A is a longitudinal cross-section view through sealing assembly 30 within catheter 100, according to some preferred embodiments. With reference to FIGS. 4A-B and 5A, bore 515 in combination with slit segment 502, which is defined by a slit S, make up seal zone portion 101 s of lumen 101. According to the illustrated embodiment, bore 515 includes cylindrical segment 501 and funnel-like segment 503; and a distal terminal end 510 of bore 515 is proximally offset from a distal face 432 of relatively soft part 311. With reference to FIGS. 4B and 5A, slit S, that defines slit segment 502, can be seen formed in distal face 432 and extending longitudinally along a depth from distal face 432 in order to intersect with and extend through funnel-like segment 503. (One or more additional slits, for example, along the dashed lines in FIG. 4B, may further define slit segment 502, according to alternate embodiments.) It should be noted that cylindrical segment 501, according to some alternate embodiments, is not included in bore 515, so that bore only includes funnel-like segment 503, which terminates at distal terminal end 510. Furthermore, with reference to FIGS. 4A and 5A, it may be appreciated that the tapering aspect of segment 503 is asymmetrical about a central longitudinal axis 510 of seal zone portion 101 s, or confined to only a portion of a perimeter of segment 503 rather than encompassing an entire perimeter thereof, thus the term ‘funnel-like’ is used to distinguish from a symmetrical conical shape typically associated with the term ‘funnel’. However, it should be noted that, according to some alternate embodiments, funnel-like segment 503 may have a symmetrical conical shape.

An unexpanded diameter d_(oc) of cylindrical segment 501 may be approximately 0.01 inch, for example, to seal around devices instruments having an outer diameter of approximately 0.012 inch and larger, and a maximum, proximal unexpanded diameter d_(ofm) of funnel-like segment 503 may be approximately 0.05 inch, for example to seal around devices/instruments having an outer diameter of approximately 0.045 to 0.055 inch and larger. According to some exemplary embodiments, distal terminal end 510 of bore 515 is offset, proximally, from distal face 432 by a distance of approximately 0.015 inch; an overall length of cylindrical segment 501 is between approximately 0.01 inch and approximately 0.02 inch; an overall length L_(f) of funnel-like segment 503 is approximately 0.05 inch; and slit segment 502 extends proximally, into funnel-like segment 503, over a length of approximately 0.025 inch. It should be noted that, according to some alternate embodiments, overall length L_(f) of funnel-like segment 503 can be long enough to reach proximally, closer to proximal opening 31.

The longitudinal extent of slit segment 502, between distal face 432 and distal terminal end 510 of bore 515, can act like a one-way valve to enhance the sealing function of seal zone portion 101 s, particularly when no instrument/device is passed through seal zone portion 101 s or when a relatively small diameter instrument/device (smaller than cylindrical segment diameter d_(oc)), for example, guide wire 200/200′, is passed through seal zone portion 101 s; while the extent of slit segment 502 into funnel-like segment 503 provides additional capacity for segments 501, 503 to expand, for example, without plastic deformation or tearing, and thereby accommodate passage of larger diameter devices/instruments, for example, up to approximately 0.12 inch diameter, into and/or through seal zone portion 101 s. When catheter 100 is inserted within a patient's body, for example, venous system, and when no instrument/device, or a relatively small diameter instrument/device, is inserted through seal zone portion 101 s, a back-pressure within main portion 101 m of catheter lumen 101 exerts a force against distal face 432 to cause confronting faces of slit S, in proximity to distal face 432, to seal together and thereby prevent all, or most of backflow out through proximal opening 31. A depth of slit segment 502 in conjunction with a durometer and elongation and compression properties of the bulk of material, i.e. soft part 311, and an interference fit of soft part 311 within sidewall 111 of catheter 100, along the depth of slit segment 502, which provides for some compressive pre-loading of slit segment 502, are all interrelated factors contributing to this sealing integrity. When a relatively large diameter instrument/device is inserted through seal zone portion 101 s, the longitudinal extent of slit segment 502 into funnel-like segment 503 facilitates expansion of the smaller diameter portions of funnel-like segment 503, through which slit segment 502 extends, and of cylindrical segment 501, around a larger instrument/device inserted therethrough, while the larger diameter portion of funnel-like segment 503, which is located proximal to a proximal termination of slit segment 502 and which is smaller than the diameter of the larger diameter instrument/device, seals around a perimeter of the larger diameter instrument/device. Furthermore, funnel-like segment 503 can decrease the force necessary to push a relatively larger instrument/device into the smaller diameter portions of seal zone portion 101 s. FIGS. 5B-D schematically illustrate various diameter instrument/devices in relation to seal zone portion 101 s, according to some embodiments, and will be described below.

Seal zone portion 101 s of lumen 101 is preferably integral within the single bulk of material that is relatively soft part 311 of sealing assembly 30, for example, as shown in FIG. 3C, and, according to some preferred embodiments, an entirety of bore 515 and slit segment 502, which define seal zone portion 101 s, are formed in this bulk of material, along with relatively soft inner surface 201 of proximal port portion 101 p and exposed sealing area 123. The dashed line of FIG. 5A designates a proximal termination, or opening of bore 515, and, as pointed out, above, in conjunction with FIG. 3C, can also indicate a dividing line between two separate bulks of material, according to some alternate embodiments, wherein seal zone portion 101 s is formed in the distalmost of the two separate bulks. In either case, it should be noted that the incorporation of seal zone portion 101 s within hub/relatively rigid part 111B of catheter 100 and in relatively close proximity to the junction of tubular member 105 with hub 111B, makes proximal section 11 of catheter 100 more compact, lengthwise, than many prior art systems, such as that illustrated in FIG. 1, in which separate seal/valve assembly 820 can add some significant length to catheter 800. With reference back to FIG. 2A the proximity of seal zone portion 101 s to the proximal junction of tubular member 105 is indicated by a distance X, which may be between approximately 0.25 and 0.5 inch, according to some embodiments. A profile of catheter in proximity to the proximal junction of tubular member 105 typically increases and thereby limits a depth of the insertion of catheter 100 into a patient's body; thus, an advantage of this more compact length, i.e. distance X, is in allowing for more of a length of an instrument/device, such as a medical electrical lead, within catheter 100, to extend into the patient's body and reach a more distal target site. It should be noted that a seal member formed according to any of the embodiments of seal zone portion 101 s, which are described herein, although described for inclusion in a proximal portion of a catheter, may alternately be incorporated in other types of medical devices/instruments, and, furthermore within a distal portion of various types of medical instruments/devices, according to some embodiments.

Each of FIGS. 5B-C is a schematic series of radial sections at various depths, D1-D5, along seal zone portion 101 s, according to the embodiments described above (FIGS. 4A-B and 5A). The dashed outline of FIG. 5B represents a perimeter of a relatively small diameter device/instrument, while the dashed outline of FIG. 5C represents a perimeter of a relatively large diameter device/instrument. Depth D5 is at a location coinciding with maximum, unexpanded diameter d_(ofm) of funnel-like segment 503; depths D4 and D3 are at locations within an extent of funnel-like segment 503; depth D2 is at a location within an extent of cylindrical segment 501, or at a third location within funnel-like segment 503, if no cylindrical segment is included; and depth D1 is at a location between distal face 432 and the distal terminal end 510 of bore 515. Although, in neither of the FIGS. 5B-C, slit S is shown expanded, it should be understood that, in FIG. 5B, slit S opens at depth D1 to accommodate the illustrated perimeter of the relatively small diameter device/instrument, and, in FIG. 5C, slit S opens at each of depths D1-D4 to accommodate the illustrated perimeter of the relatively large diameter device.

According to FIG. 5B, sealing takes place at, and around depth D1, between distal face 432 and the distal end of cylindrical segment 501, and is accomplished by the above-described back-pressure that forces confronting faces of slit S together around the perimeter of the device/instrument. In the absence of back-pressure, or with relatively low back-pressure, relatively rigid sidewall 111 (FIG. 5A) provides sufficient compressive pre-loading to the bulk of material forming relatively soft part 311 around seal zone portion 101 s to help to hold the confronting faces of slit S together for sealing. With reference again to FIGS. 4A-B, the orientation of slit S, on a plane that symmetrically divides part 311, along sealing zone portion 101 s, facilitates preferential pre-loading of the confronting faces of slit S toward one another. Furthermore, with reference to FIGS. 3A-B and 5A, an outer surface 351 of soft part 311 that corresponds with seal zone portion 101 s is preferably sized for an interference fit within inner surface 305 of relatively rigid second part/hub 111B, in proximity to the junction with tubular member 105, where inner surface 305 tapers down, as best seen in FIG. 5A. The interference fit may be uniform about a circumference of part 311 along seal zone portion 101 s, or one or both of inner surface 305 and outer surface 351 may have a profile to make compressive pre-loading greater in the direction of the confronting faces of slit S. According to an exemplary embodiment, the interference fit is approximately 10% of an outer diameter of part 311, when the material forming part is one of the aforementioned CLS2000 LSR, Dynaflex™ G-6703 TPE, and Medalist® MD-100 TPE. Although FIG. 5A shows inner surface 305 of second part/hub 111B is tapering inward, toward lumen main portion 101 m, along a length of the aforementioned interference fit with part 311, in alternate embodiments, inner surface 305 does not taper along this length.

According to FIG. 5C, it may be appreciated that, at depths D1-D3, the spreading apart of slit S, to allow passage of the relatively large diameter instrument/device, can result in a gap that could allow for some leakage between the perimeter of the instrument/device and the faces of slit S. However, as the diameter of the funnel-like segment 503 increases, from diameter d_(f3) (D3) to diameter d_(f4) (D4), and from diameter d_(f4) to diameter d_(ofm) (D5), the gap decreases (D3 to D4) and disappears (D4 to D5) for a more tightly conforming seal interface around the perimeter of the larger diameter device/instrument. For example, if depth D4 corresponds to a distal termination of slit S and diameter d_(f4) is approximately equal to 0.03 inch and diameter d_(ofm) has a diameter approximately equal to 0.05 inch, the perimeter of funnel-like segment 503, over the length between D4 and D5, will expand as little as approximately 10% and up to approximately 83% in order to accommodate passage therethrough of a medical electrical lead having a diameter of approximately 0.055 inch.

FIG. 5D is a schematic side view of seal zone portion 101 s, according to some embodiments, for example, as described above (FIGS. 4A-B and 5A). Dashed lines in FIG. 5D indicate an instrument/device, which has a mid-sized diameter (i.e. between the above-described relatively small and relatively large diameters), at two positions with respect to slit segment 502 of the seal zone portion, wherein the two positions are identified by L1 and L2 at the leading distal end of the instrument/device. With reference to the first position L1, at which the leading end is inserted into slit segment 502, just past depth D4 at the proximal terminal end of slit segment 502 (indicated with a dotted line), it may be appreciated that, due to the tapering of funnel-like segment 503, both proximal to, and within slit segment 502, a force required to push the instrument/device through the seal zone portion is lower than if the leading end of the instrument/device were to directly address slit segment 502 and a relatively small diameter bore, for example, corresponding to cylindrical segment 501. Furthermore, due to the asymmetry of funnel-like segment 503 and the above-described radial offset of central longitudinal axis 51 from central longitudinal axis 5, as the instrument/device enters slit segment 502, within funnel-like segment 503, and the leading end approaches position L2, the instrument/device preferentially opens up one side of the slit segment 502 such that the double dashed line, from point p1 to point p2, indicates the proximal-most line of a conforming/“sealing” interface between the inner surface of funnel-like segment 503 and the perimeter of the instrument/device. However, it should be noted that, according to alternate embodiments, wherein segment 503 is formed as a symmetrical funnel, the proximal-most line of the conforming interface corresponds to a radial section in proximity to point p1 of FIG. 5D.

With reference back to FIG. 5A, a transition zone 513 extends from proximal port portion 101 p to seal zone portion 101 s, in order to help guide insertion of a relatively large instrument/device, for example, having a diameter in the range from approximately 0.04 inch to approximately 0.12 inch (i.e. a medical electrical lead, an EP catheter or a sub-selecting catheter), from proximal port portion 101 p into seal zone portion 101 s of lumen 101, without the need for any special tool, for example, like the prior art tool 822, described in conjunction with FIG. 1. According to the illustrated embodiment, at least a portion of a perimeter of transition zone 513 tapers down along a first slope, distally from a point d_(d) of proximal port portion 101 p, and then tapers further distally, along a second, steeper slope, down to maximum diameter d_(ofm) of funnel-like segment 503. According to some exemplary embodiments, a cross-sectional area of proximal port portion 101 p at point d_(d) accommodates a diameter of approximately 0.14 inch, and a cross-sectional area of transition zone 513, at a point d_(i) accommodates a diameter of approximately 0.09 inch; a longitudinal distance between point d_(d) and point d_(i) is approximately 0.3 inch; and point d_(i) is proximally is offset from maximum diameter d_(ofm) of funnel-like segment 503, which is approximately 0.05 inch, by a distance of approximately 0.03 inch.

It should be noted that point d_(i) corresponds with a proximal end of bore 515, such that a an entire perimeter of a distal section of transition zone 513, which tapers along the second slope, from point d_(i) to diameter d_(ofm), is surrounded by the relatively soft material of relatively soft part 311, while only a portion of a perimeter of a proximal section of transition zone 513, which tapers along the first slope, is surrounded by the relatively soft material, to form a distal extension of relatively soft inner surface 201, which was described above in conjunction with FIGS. 2A and 3A-B. A remainder of the perimeter, extending not only along the proximal section of transition zone 513 but along an entire length of proximal port portion 101 p, opposite relatively soft inner surface 201, is defined by a relatively hard inner surface 511 of relatively rigid part 111A of sealing assembly 30. According to the illustrated embodiment, the location and extent of relatively hard inner surface 511 can facilitate removal of catheter 100 from around an implanted device body by slitting therethrough, as will be described in greater detail below.

FIG. 5A further illustrates central longitudinal axis 51 of seal zone portion 101 s being radially offset from a central longitudinal axis 5 of proximal opening 31, according to some embodiments, for example, to also facilitate removal of catheter 100 from around an implanted device body by slitting, for example, with a tool 60 that is shown in FIG. 6. However, with further reference to FIG. 5A, a minimum thickness T of relatively soft part 311 of sealing assembly 30, between seal zone portion 101 s and surrounding rigid sidewall 111, is preferably no less than approximately 0.01 inch, to allow for sufficient compressive sealing about an entire perimeter of the instrument/device passed therethrough.

FIG. 6 is a perspective view of proximal section 11 of catheter 100, along with slitter tool 60, according to some embodiments, wherein tool 60 is positioned for insertion, per arrow Y, into proximal opening 31, alongside a body of an implanted medical electrical lead 600. Lead 600 is shown including a connector 650, which may be configured according to an industry standard, for example, IS-1, DF-1, IS-4 or DF-4, and may have a profile that does not allow catheter 100 to be removed thereover, for example, due to the connector and/or due to an anchoring sleeve mounted thereon, which has a profile too large to fit through catheter 100. Due to the profile of lead 600, and/or to generally facilitate the removal of catheter from around lead 600, once lead has been delivered through catheter 100 and a distal tip 690 of lead 600 (FIG. 9) is implanted at a target site in a body of a patient, slitter tool 60 is used to cut through the sidewall of catheter 100 so that it may be peeled away from around lead 600 while catheter 100 is withdrawn from the body of the patient. Those skilled in the art are familiar with slitter tools similar to tool 60 and with methods for removing catheters from around implanted lead bodies by slitting through sidewalls of catheters, so only those details of FIG. 6 that are relevant to embodiments of the present invention will be described.

FIG. 6 illustrates proximal section 11 including an external engagement feature 66 that is located in proximity to proximal opening 31, for example, being formed in relatively rigid part 111A of sealing assembly 30, which is best seen in FIG. 3B. According to the illustrated embodiment, external engagement feature 66 defines a gap g into which an operator may direct a leading edge feature 636 of tool 60 for an interlocking engagement between tool 60 and proximal section 11; when feature 636 of tool 60 engages within gap g of feature 66, lead 600 may be contained in a groove (not shown) that is formed in a lower surface of tool 60, below a nose feature 638 thereof, and a blade 610 of tool 60 comes into contact with a proximal edge of a relatively thin wall section 306 of relatively rigid sidewall 111/111A of proximal section 11, which spans gap g and may be better seen in FIGS. 3B-C and 4A. As the operator begins to slit through wall section 306, feature 636 of tool 60 is constrained within gap g by opposing sides of feature 66.

With further reference to FIG. 4A, in conjunction with FIG. 5A, it may be appreciated how the aforementioned offset of central longitudinal axis 51 of seal zone portion 101 s of lumen 101 provides for a relatively thin wall section extending along a length of sealing assembly 30 in order to facilitate the continued slitting with tool 60. Thus, it may be appreciated that, in addition to providing an interlocking engagement with slitter tool 60, external engagement feature 66 of catheter proximal section 11 also serves as a visual cue for the operator to properly orient blade 610 of slitter tool 60 with the proximal edge of relatively thin wall section 306 in order to commence slitting along a path that extends through the relatively thin wall section of sealing assembly 30. As mentioned above, relatively hard inner surface 511 defines a portion of the perimeter of proximal port portion 101 p, which portion generally corresponds to second portion 302 of proximal opening (FIG. 3B) and extends distally from the proximal edge of relatively thin wall section 306. An extent of relatively hard inner surface 511 maintains a ‘solid’ interface with nose feature 638 and, according to some preferred embodiments, for example, as illustrated in FIG. 5A, relatively hard inner surface extends all the way to point d_(i) in order to keep blade 610 on a slitting path that intersects with slit segment 502 of seal zone portion 101 s; otherwise, if blade 610 were to interface with a relatively soft inner surface, for example, anywhere along a length of proximal port portion 101 p, the operator may have a more difficult time in keeping blade 610 from wandering outward, away from axis 510 before reaching seal zone portion 101 s.

With reference back to FIG. 3C, some weakened areas are shown formed in relatively rigid part 111A in order to further facilitate slitting with tool 60, according to some preferred embodiments. FIG. 3C illustrates recesses 366, which are located below opposing sides of engagement feature 66 and which extend longitudinally alongside relatively thin wall section 306, and a pair of longitudinally extending grooves 376, which are formed in wall 307, which wall 307 is a distal extension of relatively thin wall section 306. The weakened areas formed by recesses 366 and grooves 376 can act as hinge features along either side of the wall section 306/307 that is slit apart by slitter tool 60, for example, to increase the ease of slitting.

FIGS. 4A and 5A further illustrate opposing flat wall sections 46 of inner surface 511 of relatively rigid part 111A of sealing assembly 30 extending within proximal port portion 101 p of lumen 101. According to the illustrated embodiment, opposing flat wall sections 46 are distally offset from proximal opening 31 and are configured to serve as an internal engagement feature that interfaces with nose feature 638 of slitter tool 60 to act as a guide. Once blade 610 of tool 60 has slit through the proximal edge of relatively thin wall section 306 and, as the operator continues to pull proximal section 11 of catheter 100 proximally against blade 610, the guiding of nose 638 between flat wall sections 46 helps to prevent a lateral wandering of tool 60 and thereby maintain a relatively straight slitting path through catheter proximal section 11. Of course, various configurations of inner surface 511 within proximal port portion 101 p, other than the illustrated flat wall sections 46, can form an internal engagement feature or guide for nose 638 of slitter, and are not outside the scope of the present invention. FIG. 6 further illustrates a secondary external engagement feature 67 which is formed in hub/relatively rigid second part 111B and located distal to external engagement feature 66, being approximately aligned with feature 66, for example, to help to further stabilize tool 60 as the operator continues slitting proximal section 11, distal of sealing assembly 30, since feature 636 of tool 60 will be constrained between opposing sides of feature 67. With reference back to FIG. 3A, secondary external engagement feature 67 may also serve as a visual cue to help orient sealing assembly 30 for insertion into hub/relatively rigid second part 111B of proximal section 11 of catheter 100.

FIG. 7A is a plan view of proximal section 11 of catheter 100 along with a syringe adapter tool 720 and a syringe 710, according to some embodiments. FIG. 7A illustrates adapter tool 720 including a distal tip segment 721, a proximal attachment segment 727, a feature 725 configured to interlock with external engagement feature 66 of proximal section 11, and a gripping segment 702 from which feature 725 extends in a cantilever fashion. Tool 720 is shown positioned/oriented for the insertion of distal tip segment 721 into proximal opening 31 of catheter lumen 101 and for the engagement of feature 725 with external engagement feature 66 of proximal section 11, for example, as illustrated in FIGS. 7B-C. Syringe 710 is shown positioned for attachment to tool 720, so that a tip 717 of syringe 710 can be inserted into a bore 729 of proximal attachment segment 727, for example, as illustrated in FIGS. 7B-C; thus, fluid from syringe can be injected into lumen 101 of catheter 100, through a channel 722 of distal tip segment 721, which is in fluid communication with bore 729. The location and configuration of gripping segment 702, between distal tip segment 721 and proximal attachment segment 727, allows an operator to grasp tool 720 for the aforementioned insertion of distal tip segment 721 into proximal opening 31 of catheter lumen 101 and the insertion of syringe tip 717 into bore 729 of tool 720.

FIG. 7A further illustrates tool including another feature 723 configured to interlock with an internal engagement feature of proximal section 11, such as opposing flat wall sections 46 (FIGS. 4A, 5A) within proximal port portion 101 p of lumen 101. With reference to FIG. 7D, it may be seen that feature 723 includes relatively flat external surfaces located on either side of tool 720, each of which surface will face a corresponding flat wall section 46 of the internal engagement feature of proximal section 11, when interlocked therewith. According to the illustrated embodiment, when features 725 and 723 interlock with respective external and internal engagement features 66 and 46 of catheter proximal end 11, distal tip segment 721 extends within lumen 101, to, and, preferably through seal zone portion 101 s, as illustrated in the longitudinal section view of FIG. 7C. An outer diameter of distal tip segment is, thus, preferably sized to fit through seal zone portion 101 s, and, according to some embodiments, may be sized for sealing engagement therein. Furthermore, the interlocking of one or both of features 725, 723 of tool 720 allows the operator to transfer a torsional force from the attached syringe 710 (FIGS. 7B-C) to catheter 100, through tool 720. Such capability gives the operator ability to simultaneously inject a contrast agent from syringe 710, through catheter lumen 101, and to maneuver catheter 100, via applied torque, in order to position the distal end 19 thereof (FIG. 2A) at a target location in a body of a patient. FIG. 7A further illustrates proximal attachment segment 727 of adapter tool 720 including an external feature 728 for mating with a luer lock 718 of syringe tip 717 in order to further secure the attachment of syringe 710 to tool 720 for torque transfer, according to some preferred embodiments.

With further reference to FIG. 7C, guide wire 200 is shown extending distally, from proximal portion 230 thereof, through tool 720 and into lumen 101. According to the illustrated embodiment, tool 720 further includes an instrument loading segment 726 to accommodate insertion of guide wire 200 into catheter 100. However, it should be noted that alternate embodiments of tool 720 need not include loading segment 726, in which case, guide wire 200 and/or another device/instrument could pass through seal zone portion 101 s of lumen 101 alongside tool 720. FIG. 7D is a plan view of syringe adapter tool 720, according to some embodiments, wherein instrument loading segment 726 is shown including a passageway 724, which communicates with channel 722 of distal tip segment 721 and is accessible from an exterior of tool 720, so that distal tip 209 (FIGS. 1 and 9) of guide wire 200 may be inserted into channel 722, via passageway 724, and through seal zone portion 101 s, via channel 722. An operator may desire to pass guide wire 200 through catheter and maneuver distal tip 209 thereof to a target site prior to loading and delivering a medical device, for example, medical electrical lead 600 (FIGS. 6 and 9), over guide wire 200. Absent any tool to set up a pathway through seal zone portion 101 s, for example, channel 722, an operator may have some difficulty passing distal tip 209 of guide wire 200 through seal zone portion 101 s, since distal tip 209 is preferably relatively floppy (to be atraumatic within the body of the patient) and deformable (to be shapeable in order to facilitate the steering thereof in the body). An operator may alternately pass a medical device, such as lead 600, through seal zone portion 101 s and into catheter 100, without tool 720, prior to advancing guide wire 200 into catheter 100, in which case a lumen of the medical device provides the passageway through seal zone portion 101 s for guide wire 200. Furthermore, the embodiment of tool 720 that includes loading segment 726 may facilitate insertion of the relatively large diameter guide wire 200′, if the operator desires to insert catheter 100 before, or simultaneously with, the insertion of guide wire 200′.

FIG. 7D further illustrates distal tip segment 721 having a length L_(t), which is, preferably, sufficient to reach through seal zone portion 101 s, before tool 720 is fully inserted, so that at least a portion of passageway 724 is exposed proximal to proximal terminal end 113 of proximal section 11 for the insertion of guide wire distal tip 209. Once guide wire 200 has been passed in through passageway 724 and tool 720 is fully inserted, as illustrated in FIG. 7C, passageway 724 is positioned distal to proximal opening 31 so that exposed sealing area 123 can seal over passageway 724 to prevent leakage from lumen 101 of catheter 100 and from attached syringe 710, while allowing guide wire 200 to extend proximally out from passageway 724 and proximal opening 31. As previously described, in conjunction with FIGS. 3A-C and 5A, according to some preferred embodiments, exposed sealing area 123, as formed by soft part 311, extends into proximal port portion 101 p of lumen 101 as relatively soft inner surface 201, which can provide additional sealing and strain relief at the interface between guide wire 200 and tool 720. With reference to FIGS. 7B-C, the location of external engagement feature 66 of catheter proximal section 11 opposite exposed sealing area 123, and the location of feature 725 of syringe adapter tool 720 opposite passageway 724 assure a proper orientation of passageway 724 toward exposed sealing area 123 (and relatively soft inner surface 201), for the above-described function, when features 725 interlocks with external engagement feature 66. FIG. 7D further illustrates tool 720 including an external surface 76 in which an optional groove 72 is formed; surface 76 and groove 72 are shown located just proximal to passageway 724 to receive that portion of guide wire 200 that extends just proximal to exposed sealing area.

With reference to FIGS. 7B-C, when syringe 710 is attached to catheter 100, via tool 720, an operator has the ability to inject a contrast agent from syringe 710 through catheter lumen 101 while applying torque to catheter 100 and/or maneuvering guide wire 200, for example, as was described above, to a target location. With reference back to the prior art system of FIG. 1, it may be appreciated that syringe 810 coupled to side tubing port 826 of sealing assembly 820, via stopcock 827, is a relatively bulky set up compared to the inline attachment of syringe 710, via tool 720, to proximal section 11 of catheter 100, and that this inline attachment can make the maneuvering of catheter 100, in conjunction with syringe injections, less cumbersome and more effective. Although guide wire 200 is described as the instrument whose insertion into catheter lumen 101 is facilitated by tool 720, passageway 724 and channel 722 may be sized to accommodate other types of instruments.

With further reference to FIG. 7D, distal tip segment 721 of syringe adapter tool 720 includes an optional slit 71 extending through a sidewall thereof, along length L_(t) and between a distal opening into channel 722 and passageway 724. According to the illustrated embodiment, slit 71 allows guide wire 200 to pass therethrough, for example, by deformation of the sidewall of distal tip segment 721, in order to separate tool 720 from guide wire 200, which remains positioned within catheter 100 while tool 720 is pulled out from proximal section 11 of catheter 100. It should be noted that, tool 720 is preferably designed to be reusable, having relatively robust wall sections that will not permanently deform under repeated use, for example, during a procedure in which the operator needs to employ several guide wires in succession in order to reach the target site. According to an exemplary embodiment, tool 720 is formed from a polyether block amide such as Pebax®, or a polyolefin, such as Pro-fax polypropylene.

FIG. 8A is a perspective view of a syringe adapter tool 920, according to some alternate embodiments. FIG. 8A illustrates tool 920 having a configuration similar to tool 720, for example, in that tool 920 includes distal tip segment 721, gripping segment 702, proximal attachment segment 727, feature 725 configured to interlock with external engagement feature 66 of proximal section 11, and feature 723 configured to interlock with the internal engagement feature of catheter proximal section 11 (i.e. opposing flat wall sections 46). FIG. 8A also shows tool 920 including optional instrument loading segment 726 with passageway 724 for insertion of an instrument, such as guide wire 200, into channel 722 of distal tip segment 721, as described above for tool 720. Like adapter tool 720, adapter tool 920 is preferably designed to be reusable. In contrast to tool 720, tool 920 includes a sealing member 93, for example, formed from a relatively soft material, such as an LSR or a TPE, which may be over-molded onto a relatively rigid part 97 of tool 920, as will be described in greater detail below. FIG. 8A illustrates sealing member 93 extending distally from gripping segment 702 and including a sealing ring 934 and a lip 936.

FIG. 8B is an enlarged perspective view of tool 920 engaged with catheter proximal section 11 and syringe 710 attached to tool 920. With reference to FIGS. 8A-B, in conjunction with FIG. 7C, it may be appreciated that sealing ring 934 is positioned on tool 920 at a location for sealing within proximal port portion 101 p of lumen 101, just distal to proximal opening 31, when tool 920 interlocks with catheter proximal section 11. FIG. 8B illustrates lip 936 abutting proximal terminal end 113 of catheter proximal section 11 along exposed sealing area 123, for example, to provide additional protection against backflow out from proximal opening 31 of lumen 101. FIGS. 8A-B further illustrate an optional groove 92 formed in sealing member 93 and extending longitudinally through ring 934 and lip 936 in order to better accommodate a proximal extension of an instrument, such as guide wire 200, that passes between sealing member 93 and exposed sealing area 123. However, it should be noted that the interface between the above-described relatively soft inner surface 201 of proximal port portion 101 p and the relatively soft material (for example, one of the aforementioned CLS2000 LSR, Dynaflex™ G-6703 TPE, and Medalist® MD-100 TPE) that forms sealing member 93, at and around ring 934, can conform around the interposed instrument/guide wire so that groove 92 may not be necessary.

With further reference to FIG. 8A, tool 920 is shown divided into two relatively rigid parts 95 and 97, according to some preferred embodiments. FIG. 8A shows first part 95 forming a first portion of gripping segment 702 and feature 725, and shows second part 97 forming distal tip segment 721, optional loading segment 726, a second portion of gripping segment 702 and proximal attachment segment 727. According to some embodiments, sealing member 93 is over-molded onto second relatively rigid part 97 before attaching first relatively rigid part 95 to second part 97, for example, since the cantilever extension of feature 725 can interfere with such a molding operation. Part 97 may be formed from a polyether block amide such as Pebax®, or a polyolefin such as Pro-fax, while part 95 may be formed from an even more rigid material, for example, a polycarbonate, such as Makrolon 4258 (available from Bayer), or a co-polyester, such as Tritan MX731 (available from Eastman), for example, to strengthen feature 725 against deformation when feature 725 interlocks with external engagement feature 66 of catheter proximal section 11 and torsional forces are applied to tool 920. According to a first exemplary embodiment, part 97 is formed by Pebax® 7033 (available from Arkema) and sealing member 93 is formed by CLS2000 LSR (available from Momentive); and, according to a second exemplary embodiment, part 97 is formed by 6523 Pro-fax polypropylene (available from LyondellBasell Industries) and sealing member 93 is formed by either Dynaflex™ G-6703 TPE (available from GLS Corporation), or Medalist® MD-100 TPE (available from Teknor Apex).

Finally, FIG. 9 is a plan view of a delivery system, wherein lead 600 is shown inserted within catheter 100. FIG. 9 illustrates the system including catheter 100, relatively smaller diameter guide wire 200, relatively larger diameter guide wire 200′, syringe 710, syringe adapter tool 720/920 and slitter tool 60, for example, as have been described above. Although not shown, the system may further include one or more additional related accessories known in the art, which include, without limitation, additional guide wires, a dilator and a sub-selecting catheter. With reference to a sub-selecting catheter, it should be noted that such a catheter may have a proximal section including any or all of the features described above for proximal section 11, but that the sub-selecting catheter would necessarily include a smaller diameter tubular member (corresponding to tubular member 105 of catheter 100) in order to fit within catheter lumen 101. Catheter 100 and one or two of syringe adapter tool 720/920 may be packaged as a kit, which may also include any combination of one or more of the other related accessories mentioned above.

According to some methods of the present invention, an operator attaches syringe 710 to adapter tool 720/920 and inserts distal tip segment 721 of tool 720/920 into proximal opening 31 of catheter 100, for example, as illustrated in FIGS. 7B and 8B, and then purges catheter 100 of any air by flushing saline through lumen 101, prior to inserting catheter 100 into a body, for example, the venous system of a patient. As previously described, catheter 100 may be inserted over a pre-positioned relatively large diameter guide wire 200′. Once catheter 100 is inserted into the patient, the operator maneuvers catheter 100, by pushing and applying torque to proximal section 11, such that distal end 19 thereof is positioned, for example, in proximity to, or within a coronary vein, for example, the ostium of the patient's coronary sinus (CS Os). With reference back to FIGS. 7A-C and 8B, it may be appreciated that, according to preferred methods, the operator aligns feature 725 of tool 720/920 with external engagement feature 66 of catheter proximal section 11 in order to interlock feature 725 with feature 66, as distal tip segment 721 of tool 720/920 is being inserted through proximal opening 31 and into seal zone portion 101 s of catheter lumen 101. According to the illustrated embodiment, feature 723 of tool 720/920 also interlocks with internal engagement feature 46 of catheter proximal section 11 (FIGS. 4A and 5A), upon insertion through proximal opening 31. The inline and interlocking attachment of syringe 710, via tool 720/920, with catheter proximal section 11, allows the operator to grasp the attached syringe 710 in order to maneuver catheter 100. Once distal end 19 of catheter 100 is positioned in general proximity to the CS Os, within the patient's right atrium, for example, being confirmed by fluoroscopic visualization of a radiopaque marker attached to catheter distal end 19, the operator may inject a radiopaque contrast agent from syringe 710, in order to better locate/visualize the CS Os, according to methods known in the art, while maneuvering catheter 100 to canulate the CS Os with catheter distal end 19, for example, by applying push and torque forces to catheter proximal section 11 while grasping syringe 710. It should be noted that a similar method may be used to position distal end 19 of catheter 100 in proximity to a target location along a wall of the atrium or along a right ventricular wall, for example, for subsequent site specific delivery of a medical instrument to the target location.

Once distal end 19 of catheter 100 is positioned, for example, within the CS Os, the operator may deliver lead 600 through catheter, either independent of guide wire 200, along with guide wire 200, which has been pre-loaded into lead 600, or over guide wire 200, so that distal tip 690 of lead 600, which may include one or more electrodes for electrical stimulation of the target site, is positioned distal to distal end 19 of catheter 100, as illustrated in FIG. 9. If lead 600 is to be delivered over guide wire 200, guide wire 200 may be inserted through seal zone portion 101 s of lumen 101, with the aid of adapter tool 720/920, when adapter tool 720/920 includes loading segment 726. According to some methods, tool 720/920 is withdrawn just enough so that passageway 724 is exposed just proximal to catheter proximal opening 31 for the insertion of guide wire distal tip 209 therein and through channel 722 of distal tip segment 721, to pass through seal zone portion 101 s of catheter lumen 101. Once catheter 100 and guide wire 200 are assembled together, for example, as illustrated in FIG. 7C, contrast agent may be injected from the attached syringe 710 while wire is maneuvered independently of catheter 100 and/or together with catheter 100, which operation may be facilitated by the inline and interlocking engagement of syringe 710 via tool 720/920. Once guide wire tip 209 is positioned, lead 600 may be loaded over proximal portion 230 of guide wire 200, for delivery thereover, after adapter tool 720/920 is completely withdrawn from catheter proximal section 11, as previously described, by passing proximal portion 230 of guide wire 200 through slit 71 in the sidewall of distal tip segment 721. Alternately, guide wire 200 may be loaded into lead 600, either before or after lead 600 is passed into catheter 100, through seal zone portion 101 s, in which case, lead 600 itself facilitates passage of guide wire distal tip 209 through seal zone portion 101 s. With reference back to FIGS. 4A and 5A and the description associated therewith, it may be appreciated that transition zone 513 facilitates the insertion of a relatively large instrument/device, for example, such as lead 600, through seal zone portion 101 s of catheter lumen 101, without the need for a special insertion tool. As is also described above, once lead 600 is implanted, catheter 100 may be removed from around lead 600 by slitting, for example, with slitter tool 60.

FIG. 10A is a plan view of a catheter 1-100, according to some alternate embodiments. Catheter 1-100 includes a delivery lumen, for example, lumen 1-15, which is seen in FIGS. 10B-C and 12; the delivery lumen extends along a length of catheter 1-100 for example, similar to lumen 101 of catheter 100 (described above), wherein an elongate shaft 1-105, which extends from a proximal section 1-11 of catheter 1-100 to a distal tip 1-19 of catheter 1-100, defines at least a portion of the delivery lumen. FIG. 10A illustrates catheter 1-100 including proximal terminal end 113 (like catheter 100), which defines the perimeter of proximal opening 31 of the delivery lumen, and which has the tapered profile and corresponding exposed sealing area 123 that was described above for catheter 100. It should be noted that, also like lumen 101 of catheter 100, the delivery lumen of catheter 1-100 includes proximal port portion 101 p and seal zone portion 101 s, wherein proximal port portion 101 p extends distally from proximal opening 31, along longitudinal axis 5, to seal zone portion 101 s, and has a perimeter divided into the first portion, which is relatively soft and includes exposed sealing area 123, and the second portion, which is relatively hard and includes the above-described relatively thin wall section 306 (seen in FIG. 12A), which spans gap g of feature 66 (FIG. 3A). Furthermore, like lumen 101, delivery lumen 1-15 of catheter 1-100 has a distal opening formed in distal tip 1-19. Unlike catheter 100, catheter 1-100 includes an inflation subassembly and a corresponding connector port 1-130 formed in a handle portion 1-113 of proximal section 1-11, which projects laterally from the seal zone portion 101 s on an opposite side of longitudinal axis 5 from the relatively thin wall section 306.

FIG. 10A illustrates the inflation subassembly including a compliant sleeve member 1-190, which extends around an exterior surface of shaft 1-105 in proximity to distal tip 1-19. Sleeve member 1-190 is preferably formed from a medical grade thermoplastic elastomer, such as ChronoPrene™, Monprene®, C-Flex®, or PolyBlend™1100, or a medical grade thermoset, such as Silicone, and has a relatively thin nominal wall thickness, for example, approximately 0.005 inch. Sleeve member 1-190 is shown including a proximal end 1-191, a distal end 1-192, and an inflatable section 1-193 extending therebetween, for example, over a length of approximately 0.7 inch, wherein proximal and distal ends 1-191, 1-192 are secured to shaft 1-105, for example, with a relatively flexible adhesive, such as Loctite® 4311™ Flashcure® UV Adhesive, or with Polyethylene terephthalate (PET) heat shrink tubing, or via a heat bond, in those embodiments in which sleeve member 1-190 is formed from a thermoplastic elastomer.

With reference to the cross-section view along section line A-A, which is shown in FIG. 10B, an interior of inflatable section 1-193 is in fluid communication with an inflation lumen 1-106 of the inflation assembly, which, with reference to FIG. 10D, extends from a first opening 1-61, within handle portion 1-113, to a second opening 1-62 that communicates with an exterior surface of shaft 1-105 and an interior surface of inflatable section 1-193 of sleeve member 1-190. Inflation lumen 1-106 may be formed by an elongate tube 1-116, for example, constructed of polyimide, which has a first section 1-116A that extends within handle portion 1-113, and a second section 1-116B that extends within shaft 1-105. First opening 1-61 of inflation lumen 1-106 is in fluid communication with the aforementioned connector port 1-130, which is formed in handle portion 1-113, and which is configured for coupling of an inflation fluid source thereto, for example, an inflation syringe 1-210, which is shown in the plan view of FIG. 11. When the coupled syringe 1-210 is pressurized, the fluid therein, for example, air, is moved through inflation lumen 1-106 to inflate inflatable section 1-193 of complaint sleeve member 1-190, for example, to a maximum diameter of between approximately 6 millimeters and approximately 25 millimeters. Second opening 1-62 of inflation lumen 1-106 is preferably elongate, for example, as illustrated in the enlarged plan view of FIG. 10C, and is located in proximity to a center of the length of inflatable section 1-193. According to some preferred embodiments, second opening 1-62 is formed by a groove, or trough in the exterior surface of shaft 1-105, for example, as described in greater detail below. Such an elongate shape of opening 1-62 may facilitate a better flow of the inflation fluid therethrough to inflate compliant sleeve member 1-190. According to some methods, once catheter 1-100 has canulated CS Os, such inflation is useful for improved fluoroscopic visualization of the coronary venous system downstream of distal tip 1-19, and/or for anchoring distal tip 1-19, for example, as described below, in conjunction with FIGS. 14A-B.

FIG. 12A is an exploded perspective view of proximal section 1-11 of catheter 1-100, according to some embodiments. FIG. 12A illustrates catheter 1-100 divided into a shaft assembly 1-150, a hub member 1-110, and the above-described sealing assembly 30. According to some manufacturing methods, a proximal portion 1-151 of shaft assembly 1-150 is positioned in a mold, for example, which has a feature to cradle first section 1-116A of tube 1-116, so that first section 1-116A bends away from a longitudinal axis 1-50 of a proximal segment of shaft 1-105; then a relatively hard, and slittable plastic, for example, Pebax® 7033 is molded around the positioned proximal portion 1-151 to form hub member 1-110. To identify connector port 1-130 for the coupling of inflation syringe 1-210 thereto, FIG. 12A further illustrates handle portion 1-113 of hub member 1-110 including molded indicia (in relief) that spell out “AIR” (or any other relevant symbol, or word, for example, “BALLOON”), and a mating overlay 1-114 to highlight the indicia, for example, by a contrasting color thereof. Overlay 1-114 may be formed by a second shot of material in a two stage molding process that forms hub member 1-110, according to some methods.

Prior to positioning proximal portion 1-151 of shaft assembly 1-150 in the mold, shaft assembly 1-150 may be formed by holding second section 1-116B of tube 1-116 against the exterior surface of shaft 1-105 so that second section 1-116B extends parallel to longitudinal axis 1-50, and then heating shaft 1-105 and second section 1-116B to a temperature at which a material of shaft 1-105 (e.g., Pebax®, and/or Vestamid®, and/or polyurethane) flows around second section 1-116B to fuse shaft 1-105 and second section 1-116B together. FIG. 12B is a perspective view of shaft 1-105 and elongate tube 1-116 held together for the formation of shaft assembly 1-150, according to some methods. FIG. 12B illustrates a mandrel 1-126 inserted through the lumen of tube 1-116, and extending distally from second section 1-116B alongside shaft 1-150, and a sleeve 1-265 extending around, and holding shaft 1-105, the distally extending portion of mandrel 1-126, and second section 1-116B of tube 1-116 together, in intimate contact, for the aforementioned fusing of tube 1-116 to shaft 1-105. According to some methods, sleeve 1-265 is formed of a heat-shrinkable material, such as Fluorinated ethylene propylene (FEP), which, at a first diameter, may be readily slipped around tube 1-116, mandrel 1-126, and shaft 1-105, and which, at a second, smaller diameter, after being shrunk, tightly fits around the aforementioned members for the fusing step. Following fusing, sleeve 1-265 is preferably removed from around shaft assembly 1-150, and a portion of the material of shaft 1-105, which has flowed around the distally extending portion of mandrel 1-126, is removed. Then, once mandrel 1-126 is withdrawn proximally from the lumen of tube 1-116, the elongate trough left by the distally extending portion of mandrel 1-126 forms second opening 1-62, as shown in FIG. 10C, according to some embodiments and methods. It should be noted that, in some cases, two, shorter mandrels may be employed in place of mandrel 1-126, wherein a first of the two mandrels is inserted within a proximal length of the lumen of tube 1-116, then withdrawn proximally after fusing, and a second of the two is inserted within a distal length of the lumen, and then withdrawn distally through second opening 1-26.

With reference back to FIG. 10D, handle portion 1-113 of hub member 1-110 is molded around first section 1-116A of tube 1-116 such that connector port 1-130 extends around first section 1-116A, and a pair of arms 1-120 extend opposite one another alongside connector port 1-130. FIG. 10D further illustrates each arm 1-120 including a slot 1-102 formed therethrough, wherein each slot 1-102 is configured to receive and grip a segment of a guide wire, for example, either one of the above-described guide wires 200, 200′, that extends proximally from proximal terminal end 113 of catheter 1-100 (FIG. 10A). Each slot 1-102 is shown having an inward projecting friction ring 1-21 that is preferably flexible to accommodate guide wires of various sizes, wherein friction rings may be formed by flash at a mold parting line. With further reference to FIGS. 11 and 12A, another pair of slots 1-101 are shown, each formed in a surface of a corresponding arm 1-120. The illustrated slots 1-101 are sized and positioned to, together, receive a segment of guide wire that extends from proximal terminal end 113, for example, as illustrated in FIG. 4A.

FIG. 12A further illustrates a wall 1-35 of hub member 1-110 defining a lumen 1-118 that communicates with delivery lumen 1-15 defined by shaft 1-105. According to some methods, after hub member 1-110 is molded around proximal portion 1-151 of shaft assembly 1-150, sealing assembly 30 is coupled to hub member 1-110 by inserting, per arrow D, the distal end of relatively soft part 311 of sealing assembly 30 into lumen 1-118, for example, in the same fashion as described above for hub 111B of catheter 100, so that sealing assembly 30 is secured to hub member 1-110 by the fit of the distal end of relatively soft part 311 within wall 1-35, and, preferably by mating one or more exterior nubs 1-37, for example, formed on either side of lumen 1-118, with one or more corresponding interlocking apertures 137A of sealing assembly 30.

With reference back to FIG. 10A, shaft 1-105 is preferably formed from a braid-reinforced polyether block amide (e.g., Pebax®) and has a graduated stiffness along a length thereof, for example, being divided up into distal, intermediate, and proximal segments DI, IN, PR, wherein proximal segment PR is the most stiff. FIG. 10A illustrates distal end 1-192 of compliant sleeve 1-190 secured to distal segment DI, and proximal end 1-191 of compliant sleeve 1-190 secured to intermediate segment IN. According to some embodiments, intermediate segment IN itself may have a graduated stiffness, for example, by being divided into as many as three sub-segments. According to an exemplary embodiment: distal tip 1-19, which extends from distal segment DI, is formed from a relatively soft polyether urethane, such as Pellethane® 80A, that includes a radiopaque filler, such as tungsten, for fluoroscopic visualization; distal segment DI is formed from Pebax® that has a durometer of approximately 40 D; intermediate segment IN includes three sub-segments, the most distal being formed from Pebax® that has a durometer of approximately 55 D, the intermediate being formed from Pebax® that has a durometer of approximately 63 D, and the most proximal being formed from Pebax® that has a durometer of approximately 72 D; and proximal segment PR is formed from a co-extrusion of the 72 D Pebax® and Vestamid® (a polyamide material). The Attain Command® Catheter, available from Medtronic, Inc., has a similar shaft, which may be incorporated into some embodiments of the present invention. As previously mentioned, compliant sleeve 1-190 has a relatively thin wall and is secured to shaft 1-105, for example, by a relatively thin layer of a flexible adhesive, so that sleeve 1-190 will not significantly increase the outer diameter or stiffness of shaft 1-105, and will not impede the slitting of catheter 1-100, for example, as was described above for catheter 100, in conjunction with FIG. 6. With further reference to FIG. 10A, in conjunction with FIG. 10C, according to some embodiments, distal segment DI encompasses a portion of the aforementioned relatively soft distal tip 1-19 such that distal end 1-192 of compliant sleeve 1-190 is secured to distal tip 1-19, and second opening 1-62 of inflation lumen 1-106 is also formed in distal tip 1-19, for example, by the distal extending portion of mandrel 1-126 (FIG. 12B). Furthermore, according to some alternate embodiments, rather than urethane, distal tip 1-19 may be formed from a relatively soft Pebax®, for example, having a durometer of 35 D or 25 D.

According to some embodiments, shaft 1-105 has a pre-formed curvature, for example, as shown in FIG. 13. FIG. 13 illustrates a group of catheters 1-300A, 1-300B, 1-300C, which have various pre-formed curvatures known in the art, for example, to facilitate canulating the CS Os. Each of catheters 1-300A-C includes a proximal section 1-11 and an inflation subassembly like those described above for catheter 1-100, wherein the compliant sleeve 1-190 of each is secured to the corresponding shaft thereof, in proximity to distal tip 1-19, and the corresponding inflation lumen 1-106 preferably extends along an inside of the pre-formed curvature (designated with arrow IC), for example, to prevent undue strain on lumen 1-106 and/or to better facilitate the slitting of catheters 1-300A-C. The pre-formed curvature of each may be formed either before or after securing compliant sleeve 1-190 to shaft 1-105. In each of catheters 1-100, 1-300A-C, a distalmost end of distal tip 1-19 is spaced apart from inflatable section 1-193 of compliant sleeve 1-190 by no greater than approximately 20 millimeters, so that, when distal tip 1-19 canulates CS Os, inflatable section 1-193 is sufficiently inserted within the CS Os to be inflated without backing out of the coronary sinus into the right atrium RA, for example, as shown in FIG. 14A. It should be noted that, according to yet further embodiments, in lieu of the pre-formed curvature (or in addition thereto), shaft 1-105 may be deflectable, for example, with a pull-wire subassembly integrated therein and coupled to a control feature, which is built into handle portion 1-113 of proximal section 1-111.

FIGS. 14A-B are schematics depicting some steps of some methods for delivering an implantable medical electrical lead, for example, the above-described lead 600 to a target site in the coronary vasculature, wherein the methods are facilitated by the above-described inflation subassembly of any one of catheters 1-100, 1-300A-C. In FIGS. 14A-B an operator has already maneuvered catheter 1-100, 1-300A-C, for example, as described above, within a patient's venous system, for example, over a pre-positioned guide wire (e.g., guide wire 200′ described above), so that distal tip 1-19 canulates the CS Os. In FIG. 14A guide wire 200 has been advanced through proximal port portion 101 p of catheter 1-100, 1-300A-C, alongside the inserted tip of syringe 210, and out through the distal opening of the delivery lumen, at distal tip 1-19, and into the coronary sinus. With reference back to FIGS. 7A-8B, and the descriptions thereof, it should be understood that either of syringe adapter tools 720, 920 may be employed with syringe 710, in lieu of syringe 210, wherein distal tip segment 721 of tool 720, 920 effectively forms the inserted tip of syringe 710. Thus, the operator can maneuver catheter 1-100, 1-300A-C in the patient's venous system by applying torque to syringe 710 in the manner described above in conjunction with FIGS. 7A-C.

FIG. 14A illustrates the aforementioned inflation syringe 1-210 coupled to connector port 1-130 and pressurized to inflate inflatable section 1-193 of compliant sleeve 1-190, for example, which the operator has coupled and then pressurized, when catheter 1-100, 1-300A-C canulates the CS Os. Inflated inflatable section 1-193 of sleeve 1-190 effectively blocks the CS Os to prevent backflow and/or dilution of injected radiopaque dye, thereby enhancing fluoroscopic visualization of the coronary vasculature downstream of distal tip 1-19, so that the operator may effectively advance guide wire 200 out through distal tip 1-19 and to the target site, either during or following the injection of the dye from syringe 210. The dashed line in FIG. 14A represents an optional inflated balloon mounted around a distal portion of guide wire 200, which blocks downstream flow of the injected dye away from a discrete area of interest, just distal to distal tip 1-19, to further enhance visualization the area, according to some methods. The optional balloon may be an integral component of guide wire 200, or part a relatively low profile balloon catheter that is advanced over the advanced guide wire 200, and then removed from over the guide wire prior to advancing the lead to the target site. FIG. 14A further illustrates a proximal segment of guide wire 200 inserted within slots 1-101, for example, to keep the segment, which may be relatively long and somewhat unwieldy, under control and within a sterile field as the operator turns to a prep table for another tool and/or attaches inflation syringe 1-210 to connector port 1-130. Alternately, the proximal segment of guide wire 200 may be inserted into one of slots 1-102, as described above; however, slots 1-101 may be preferred to keep the proximal segment of guidewire 200 in plane.

Following the injection of dye for visualization, the operator removes syringe 210 from proximal portion 101 p of catheter 1-100, 1-300A-C to make room for the advancement of lead 600 over guide wire 200, as illustrated in FIG. 14B. The operator may also deflate compliant sleeve 1-190 of catheter 1-100, 1-300A-C, following the dye injection. FIG. 14B illustrates guide wire 200 having been advanced to the target site in a downstream branching vein, and lead 600 advanced thereover, following the fluoroscopic visualization and subsequent removal of syringe 210. FIG. 14B further illustrates inflatable section 1-193 of sleeve 1-190 being inflated, according to some methods, during advancement of lead 600 over guide wire 200, for example, to anchor distal tip 1-19 of catheter 1-100, 1-300A-C in the CS Os, which anchoring provides some back-up force for the advancement of lead 600 to the target site. The operator may maintain the initial pressurization, prior to dye injection, to keep sleeve 1-190 inflated for anchoring, or may deflate the sleeve after dye injection and then re-pressurize syringe 1-210 to re-inflate sleeve 1-190 for anchoring.

According to some preferred embodiments, once lead 600 is delivered to, and implanted at the target site, the operator removes catheter 1-100, 1-300A-C from around lead by slitting. FIG. 14C is a perspective view of slitter tool 60 positioned in proximity to proximal terminal end 113 of catheter 1-100, 1-300A-C with leading edge feature 636 thereof directed for engagement with feature 66 of proximal section 1-11, for example, as described above for catheter 100, so that blade 610 will come into contact with a proximal edge of relatively thin wall section 306. And, as the operator begins to slit through wall section 306, feature 636 is constrained in the gap of feature 66.

In the foregoing detailed description of the disclosure, specific exemplary embodiments of the invention have been described. However, it may be appreciated that various modifications and changes can be made, without departing from the scope of the disclosure, as set forth in the appended claims. 

1. A catheter including a proximal section, a distal tip, an elongate shaft, and an inflation subassembly, the elongate shaft extending from the proximal section to the distal tip and defining a longitudinally extending delivery lumen, the inflation subassembly including a compliant sleeve member and an elongate tube, the sleeve member extending around an exterior surface of the shaft, in proximity to the distal tip, the sleeve member including a proximal end, a distal end and an inflatable section extending between the proximal and distal ends, the proximal and distal ends being secured to the shaft, and the elongate tube defining an inflation lumen that extends within the shaft from a first opening in the proximal section to a second opening that communicates between the exterior surface of the shaft and an interior surface of the inflatable section of the sleeve, and the proximal section of the catheter comprising: a proximal terminal end defining a perimeter of a proximal opening of the delivery lumen; a proximal port portion extending distally from the proximal opening of the delivery lumen and along a longitudinal axis of the proximal opening, a perimeter of the proximal port portion being divided into a first portion and a second portion, the first and second portions extending along a length of the proximal port portion and being located on opposite sides of the longitudinal axis, the first portion having a relatively soft inner surface, the second portion having a relatively hard inner surface, and the second portion including a relatively thin wall section that extends distally from a proximal edge thereof, the proximal edge defining part of the perimeter of the proximal opening; a seal zone portion for the delivery lumen, the seal zone portion extending distally from the proximal port portion; and a handle portion comprising a connector port for the inflation lumen, the handle portion projecting laterally from the seal zone portion on an opposite side of the longitudinal axis from the relatively thin wall section of the proximal port portion, and the connector port being configured for coupling of an inflation fluid source thereto; wherein the tube of the inflation subassembly includes a section extending laterally from the shaft and into the handle portion such that the first opening of the inflation lumen is located in the connector port.
 2. The catheter of claim 1, wherein the handle portion of the proximal section further comprises indicia formed thereon to identify the connector port for the inflation lumen.
 3. The catheter of claim 1, wherein the handle portion of the proximal section further comprises at least one slot being sized to receive and grip a segment of a guide wire.
 4. The catheter of claim 1, wherein the handle portion further comprises a pair of arms extending opposite one another and alongside the connector port, each arm including a slot formed therein, and each slot being sized to receive and grip a segment of a guide wire.
 5. The catheter of claim 4, wherein each of the at least one slot extends through the corresponding arm and includes an inward projecting friction ring to interface with the received segment of the guide wire.
 6. The catheter of claim 1, wherein: the shaft includes a distal segment from which the distal tip extends; and the shaft further includes a proximal segment and an intermediate segment extending between the distal segment and the proximal segment, the distal end of the compliant sleeve of the inflation subassembly being secured to the distal segment and the proximal end of the compliant sleeve being secured to the intermediate segment, and the proximal segment being stiffer than the intermediate segment and the intermediate segment being stiffer than the distal segment.
 7. The catheter of claim 6, wherein: the shaft has a preformed curvature; and the inflation lumen of the inflation subassembly extends inside the preformed curvature.
 8. The catheter of claim 6, wherein the proximal and distal ends of the compliant sleeve of the inflation subassembly are secured by one of: a relatively thin and flexible adhesive, PET heat shrink tubing, and a heat bond.
 9. The catheter of claim 1 wherein: the shaft has a preformed curvature; and the inflation lumen of the inflation subassembly extends inside the preformed curvature.
 10. The catheter of claim 1, wherein: the proximal terminal end of the proximal section has a tapered profile; the first portion of the proximal port portion of the proximal section includes an exposed sealing area at the proximal terminal end, the exposed sealing area being exposed by virtue of the tapered profile; and the tapered profile orients the proximal opening of the delivery lumen toward a thumb of a hand whose fingers grasp around the handle portion of the proximal section.
 11. The catheter of claim 1, wherein the proximal port portion is sized to receive a syringe tip and a guide wire together, such that the first portion seals against the received guide wire and syringe tip, and the received guide wire is slideable alongside the received syringe tip.
 12. The catheter of claim 1, wherein the second opening of the inflation lumen is formed as an elongate trough in the exterior surface of the shaft.
 13. A method for manufacturing a delivery catheter, the method comprising: positioning a proximal portion of a shaft assembly of the catheter in a mold such that a first section of a tube of the shaft assembly bends away from a longitudinal axis of a proximal segment of a shaft of the shaft assembly, the shaft defining a delivery lumen of the catheter, the delivery lumen having a proximal opening at a proximal end of the proximal segment, the tube defining an inflation lumen of the assembly, and the tube further including a second section coupled to the shaft, the second section extending distally from the first section; molding a hub member around the positioned proximal portion of the shaft assembly, the hub member including a lumen aligned and in fluid communication with the delivery lumen, and a handle portion, the handle portion including a connector port for the inflation lumen; and coupling a sealing assembly to the molded hub member by inserting the sealing assembly into the lumen of the molded hub member.
 12. The method of claim 13, wherein coupling the sealing assembly to the molded hub member comprises mating a feature of the molded hub member with an interlocking feature of the sealing assembly.
 15. The method of claim 13, further comprising forming the shaft assembly by holding the second section of the tube against an exterior surface of the shaft so that the second section extends parallel to the longitudinal axis of the proximal segment of the shaft, and then heating the shaft and the held second section of the tube to a temperature at which a material of the shaft flows around the second section to fuse the second section to the shaft.
 16. The method of claim 15, further comprising: shrinking a sleeve of material around the second section of the tube and the shaft to hold the second section against the exterior surface of the shaft; and removing the sleeve after the second section of the tube is fused to the shaft.
 17. The method of claim 16, further comprising: inserting a mandrel within the tube such that a portion of the mandrel extends distally from the second section and alongside the exterior surface of the shaft, prior to shrinking the sleeve of material, the sleeve of material also being shrunk around the distally extending portion of the mandrel to hold the distally extending portion against the exterior of the shaft; removing a portion of the material of the shaft, which has flowed around the distally extending portion of mandrel, after the second section of the tube is fused to the shaft; and withdrawing the mandrel from the tube, after the second section of the tube is fused to the shaft.
 18. A method for delivering an implantable medical electrical lead into the coronary vasculature of a patient via a catheter, the catheter including a delivery lumen, an inflation lumen, and a compliant sleeve member extending around an exterior surface of a shaft of the catheter such that an inflatable section of the sleeve is in fluid communication with the inflation lumen, the catheter having been advanced into a body of the patient such that a distal tip thereof canulates a coronary vein, the compliant sleeve member being located in proximity to the distal tip, and the distal tip surrounding a distal opening of the delivery lumen; and the method comprising: coupling an inflation fluid source to a connector port of the catheter, the connector port being formed in a handle portion of the catheter and in fluid communication with the inflation lumen; pressurizing the coupled inflation fluid source to inflate and maintain inflation of the inflatable section of the sleeve; injecting a radiopaque dye from a syringe, the syringe having a tip inserted into a proximal port portion of the catheter, the proximal port portion extending distally from a proximal opening of the delivery lumen; advancing a guide wire out through the distal opening of the delivery lumen and to a target site within the vasculature after, or while, injecting the dye, the guide wire having been advanced through the proximal port portion of the catheter alongside the inserted tip of the syringe; withdrawing the tip of the syringe from the proximal port portion, while leaving the advanced guide wire in place; advancing the lead over the advanced guide wire and through the proximal port portion and the delivery lumen of the catheter, with the inflation fluid source still coupled to the connector port; advancing the lead out through the distal opening of the delivery lumen and to the target site; and pressurizing again, or continuing to pressurize the inflation fluid source to maintain inflation of the inflatable section of the sleeve while advancing the lead out through the distal opening of the delivery lumen.
 19. The method of claim 18, wherein the tip of the syringe is formed by an adapter tool that is coupled to the syringe such that a channel of the tool is in fluid communication with the syringe to receive the injection of the dye therethrough.
 20. The method of claim 18, further comprising inserting a proximal segment of the guide wire into a slot, either before or after advancing the guide wire to the target site, the slot being formed in the handle portion of the catheter.
 21. The method of claim 20, further comprising: inflating a balloon just before, during, or after inflating the inflatable section of the sleeve of the delivery catheter, and prior to injecting the radiopaque dye, the balloon being mounted around a distal portion of the advanced guide wire at a distance from the distal opening of the delivery lumen of the catheter; and deflating the balloon, after injecting the dye.
 22. The method of claim 18, further comprising removing the catheter from around the lead, after advancing the lead to the target site, the removing comprising engaging a leading edge of a slitting tool with a feature of the proximal port portion of the catheter. 